Each of Keystone Koating's plants are different.  Plant 2 consists of a warehouse, an automated coating line and a large batch coating line.

Size Capabilities at Plant #2

Automated Line: The automated line is capable of powder coating parts that are 24" wide X 54" high X 96" long.

Batch Line: The batch line is capable of handling parts up to 84" wide X 84" high X 204" long.

Steps conducted at Plant #2

1. The product is received and stored in our warehouse.
2. The parts are taken from the warehouse and staged for coating.
3. The parts are hung on the conveyor line and prepared in our seven stage chemical pre-treatment station.  The stages are as follows:
   
   1st stage: Alkaline Cleaner
   2nd stage: Rinse
   3rd stage: Rinse
   4th stage: Iron Phosphate
   5th stage: Rinse
   6th stage: Rinse
   7th stage: Sealer
    
4. After the pretreatment, the parts enter a dry-off oven to be heated and dried.
5. After the parts are dried, they enter the spray booth and are sprayed with a combination of automatic and manual touch-up spray guns.
6. With the powder in place, the parts enter the cure oven and is cured to the powder manufacturers
   specifications.
7. After cooling, it is then packaged to prevent scratching and placed in storage.

Not all of the steps may be suitable for your application. Please contact us to discuss your specific needs.